Help needed with Oak Fireplace Mantel

A customer today has rung me today with one of the strangest queries and situations i think i have ever answered.
He originally enquired about the Crown and Oak Lincoln fireplace from our wooden fireplace packages section which was simple enough as he was asking about dimensions and opening sizes etc.
He then told me he was having the inside of his house insulated with a foam which is 110mm thick with a plaster skim on it and would it affect the fitting of the fireplace.
He is using this fireplace for solid fuel use but when i explained that with the brick work to the chimney breast and also the insulation of 110mm im pretty sure there will be not enough depth on the cast back to vent it into his chimney.
We continued to sort out methods of fixing and i cam up with the idea of fitting the cast insert to the wall in the normal way using rope and sealeing it to the wall and then clad arond the sides of the cast with the insulation then we will custom make a mantel with a reverse rebate of 110mm (inside legs longer than outer legs) which will then fit flush with the plaster work and also hold in place the cast insert.
Im pretty sure this will work and he is coming to see me tomorrow afternoon at the factory to discuss that and another fireplace for another room.
So with us being able to custom make another bespoke mantel and a little bit of knowledge gained from numerous years in the Fireplace trade it looks like we could have a solution.
So if he does order ill keep you all posted on how it works out and take photos of what will be a very strange looking mantel untill its fiitted.
Really looking forward to Monday we have new company vehicle arriving i will tell you all more then.

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